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Aftertreatment R&D Section

The Aftertreatment R&D Section in the Engine, Emissions and Vehicle Research Division is principally involved with projects related to the advanced control of exhaust emissions for a range of engine types and sizes. Studies may include the effects of fuels (gasoline, diesel, and alternatives) and/or lubricants on catalyst performance, durability effects on catalyst performance , development of catalyst formulations for standard and novel applications, and much more. Catalyst testing experience includes oxidation, partial oxidation and three-way catalysts for gasoline engines, and oxidation catalysts, diesel particulate filters (DPFs), lean oxides of nitrogen (NOx) catalysts, lean NOx traps, and SCR catalysts for diesels .

Project topics range widely from accelerated aging of catalysts using bench engines or the FOCAS® rig, diesel particulate filter and exhaust gas recirculation (EGR) cooler performance and durability, and catalyst performance evaluation using synthetic gas reactors such as SwRI's USGR® (universal synthetic gas reactor system), bench engines, or vehicles on chassis dynamometers.

Phillip Weber, Manager

Technical strengths in the section include:

  • Aftertreatment technology design, development, testing and integration
     
  • Catalyst aging, durability and performance evaluations
     
  • Catalyst R&D, all engine and fuel applications
     
  • Synthetic gas reactor and non-thermal plasma studies
  • Diesel particulate filter (DPF) R&D
    • Filtration efficiency measurement
    • PM mass and soluble organic fraction measurement
    • Total and solid particle number and size distribution measurement
    • cDPF catalyst formulation evaluation
    • cDPF balance point determination
    • Automated PM loading and regeneration
    • Ash accumulation and analysis
    • Regeneration survivability tests
    • On-vehicle performance and durability testing
    • DPF plugging investigations and cleaning strategies
       
  • Heavy-duty DPF durability test procedure development
    • On-vehicle exhaust system environment measurement
    • Accelerated test development
    • Durability test validation
       
  • SCR catalyst system evaluations
    • NOx reduction performance
    • Urea dosing technology
    • Durability testing
       
  • LNT system evaluations
    • NOx reduction performance
    • Regeneration and desulfurization strategy development
    • Durability testing
    • System integration
       
  • EGR cooler and system evaluations
    • Thermal cycling
    • PM fouling
    • Accelerated corrosion testing
    • Vibration durability
    • Metallurgical analysis
    • PM deposition rate determination
       
  • Lubricating oil effects on diesel aftertreatment and sensors
    • DPFs, cDPFs, DOCs, LNTs, SCRs, NOx sensors
    • Catalyst deactivation
    • Poisoning mechanisms
    • Ash exposure

Division Publications


Engine and Vehicle R&D
Engine, Emissions and Vehicle Research Division
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July 18, 2008